The agricultural industry plays an important role in meeting the global demand for food. The high demand for agricultural products requires the industry to produce large amounts of grain, corn, nuts, and other food items. And with the high production, so does the industry’s high generation of dust particles.
In this article, we’ll look at the challenges the agricultural sector faces in dust generation and how grain dust collector systems can resolve these obstacles.
Grain Dust in the Agricultural Industry
Dust particles are produced in various sections of the agricultural industry, with numerous reports suggesting that the sector is one of the main generators of dust particles worldwide. From the harvesting of grain, corn, and other crops to the processing of these materials, dust particles of varying types and sizes are generated. Then there’s also the ground and feed given to farm animals, which also create dust that floats in the air.
Grinding, mixing, and processing these materials into usable products like flour, animal feed, or other consumables have dust particles as a byproduct. The dust created during processing may vary and are usually smaller, averaging a diameter of 10 micrometers. These can easily enter gaps within the machines and vents in the facility or enter the bodies of the facility employees which can cause bodily harm.
Industry Challenges the Agricultural Sector
From planting crops and harvesting to animal husbandry and secondary processing, the agricultural market generates high volumes of dust that can pose different challenges when left unchecked. Here are some struggles the industry faces regarding grain dust:
Wide Variety of Grain Dust
The agricultural sector covers an assortment of produce, including root crops, corn, and grain, to name a few. As such, the industry generates various dust particles, ranging from large and abrasive to light and sticky. To effectively control dust generation, agricultural facilities will need several filtration systems especially if they produce multiple crops.
Potential Health Problems
The processing of agricultural products generates a large volume of dust particles, which can be inhaled by workers within the facility. Extended exposure to grain dust can trigger allergens and various respiratory problems that can lead to health problems, reduce the workforce, and negatively impact businesses.
Contribution to Air Pollution
Although agriculture is vital to providing food on tables across the globe, the industry is also noted to be a prime contributor to air pollution. The combination of pesticides, planting and harvesting processes, and post-production processing has been recorded to degrade air quality in various locations worldwide.
Grain Dust Fires
Another concern that agricultural plants deal with is the potential fire hazard that these dust particles bring. Accumulated corn dust within the machines or vents is highly flammable, and a single spark or machine overheating may result in an explosion. While OSHA placed standards regarding dust accumulation, proper management is a challenge without reliable grain dust collection systems.
Grain Dust Collection in Agricultural Application
To address the issues brought by dust particles in various stages of agricultural processing according to OSHA standards, it’s best to utilize air filtration systems. Here are some key applications of dust collectors for the agricultural field:
Source Collection
Source collection refers to drawing the dust particles as close to the area where grain dust is mainly generated. Installing a grain dust collector near the point of dust creation makes filtration more efficient, easier to monitor, and less power consumption. Air filtration systems with remote functionality will suit best for this application, as they can be easily set up on mobile collection points like trucks.
Silo Integration via Bin Venting
Storing grains and other crops in silos is required in agricultural facilities, and silo filling is one of the tasks that generates a lot of grain dust. Integrating grain dust collection systems on top of the silo will keep dust within the container while reducing internal pressure.
To maximize bin venting, it’s important to consider the combustibility of the generated dust within the silo. Too much pressure may cause the trapped dust particles to explode, so a separate deflagration system may be required for highly combustible grain dust.
Milling and Mixing
Another area where high volumes of dust are generated is during the mixing and milling of ingredients. Processing the grains into smaller granules will produce fibrous and combustible dust particles that can scatter in the air or the entire facility. By installing grain dust collection systems in key points of mixing and milling workshops, dust-filled air can be drawn out, and the dust particles, and return the clean air to the facility.
How to Select the Best Agricultural Dust Collection Systems
Choosing the right dust collection system for agricultural facilities can be intimidating at first. But with the right information on hand, you can pick the ideal air filtration setup for your needs will be a breeze.
First, be familiar with the type of dust you are generating. The type of dust collector and filters you’ll need for the setup will depend on the dust produced by the facility. This information will also help engineers customize the design of the air filtration units, along with how to best install them in the facility.
Next, look for dust collectors that have high filtration capacities, especially if they will be installed in silos or open areas. This can ensure that the grain dust collector systems can suck all harmful dust particles and properly dispose of them, no matter the size or quality of these particles may have.
Apart from the former points, other factors to consider when shopping for dust collectors include their power usage, ease of use, and customization. You’d want air filter setups that reduce your expenses, and dust collectors that consume high levels of power can result in higher power bills. Customization also guarantees that the dust collectors will meet OSHA and other certification standards.
Tysum Dust Collection Solutions for the Agricultural Industry
When it comes to manufacturing dust collection solutions for the agricultural sector, no one does it better than Tysum. Backed by more than two decades of production experience, we have the expertise and production capabilities to meet your industry’s diverse requirements.
Our line of air filtration systems is meticulously designed by seasoned engineers for superior dust collection, efficiently filtering even the finest dust particles with consistent results. Additionally, we offer a range of dust collector filters to handle any type of grain dust or corn dust, ensuring only clean, dust-free air goes back to the facility. Moreover, our dust collectors and filters are designed and manufactured according to local and international regulatory standards.
Along with our world-class dust collector solutions, we also provide an assortment of services aimed at easy and hassle-free overseas purchasing. From a detailed consultation and design customization to warranty coverage that includes support and maintenance, we’re here to elevate your agricultural business.
Revolutionizing the Agricultural Industry with Tysum Dust Collectors
Dust particles can pose a challenge to the agriculture sector, potentially affecting not only the environment but also the employees and the facility. While the generation of dust particles is a byproduct of the agricultural industry, there are ways to mitigate their effects. Selecting the right grain dust collectors and strategic implementation within the facility can result in effective dust control, reducing risks and improving brand reputation.
Look no further than Tysum to supply efficient and cost-friendly dust collector solutions. We’re industry experts with robust production expertise and are focused on helping businesses succeed. Contact our team today and request your free consultation.
