Pollution control is a common challenge associated with general manufacturing processes that involve grinding, welding, shaving, polishing, cutting, laser cutting, and other finishing activities linked with wood and metal works. These activities have far-reaching effects that inhibit the productivity of employees and machine components. Metalworking activities like metal grinding, produce metal dust particles that diminish the air quality, threatening the safety of employees. Research has shown that fine metal particulates lodge in the lungs and cause respiratory complications in the long run. Metal dust particles also affect the life span of equipment in factories.
Propitiously, there are many ways to filter metal dust and improve the air quality in your facility. Keep reading this article to explore the best metal dust collectors!
Tysum Baghouse Dust Collectors for Metalworking
Source: Tysum
Tysum is a renowned dust collector manufacturer providing the most efficient dust filtration systems for various industry applications including metal grinding applications across China. We are a global supplier of the best baghouse dust collectors that support many modern state-of-the-art factories. Tysum boasts an unrivaled production strength in 10 baghouse dust collector models with air volume and filtration area ranging between 1920 – 35880m/h and 40 – 299m2 respectively. These machines are industrial-scale air-filtration systems used as air pollution control equipment.
A baghouse dust collector seizes metal dust and other metal particulates from factory air using fabric filters. Unlike other dust collection systems, they capture and separate pollutants from collected air. Their multiple function makes them cost-effective and highly efficient. The fabric or pleated filters are arranged in rows on a metal sheet mounted vertically within the baghouse. The baghouse is fitted with a draft blower and duct system which extract dusty gas from the environment and exhaust clean filtered air. Metal dust and metal-related particulates gradually accumulate on the filters over time. Subsequently, the fabric filters are cleaned via various cleaning systems such as pulse-jet, reverse-air, and shaker systems. These systems form the three most commonly utilized baghouses in the industry.
The pulse-jet baghouse uses a solid-state timer to produce pulses of compressed air in the reverse direction so that dust from the filters can be expelled into blowpipes. Shaker baghouses mechanically clean their filters by shaking the dust off them into collection hoppers fitted at the bottom of the baghouse. Reverse baghouses clean caked dust from the fabric filters using reverse air from a medium-pressure blower or the baghouse fan.
The benefits of the Tysum baghouse metal dust collector for metal grinding facilities are as follows:
- High Efficiency: Baghouses are highly efficient dust collectors operating at efficiency rates above 99% improving air quality.
- Versatile: Our baghouse models are suitable for all metalwork contaminants ranging from fine dust to metal chips with heavier loads.
- Cost-Effective: Our baghouses perform dust removal and air filtration operations at nominal energy costs enabling our partners to decrease business expenses and maximize profit.
Cartridge Dust Collectors
Source: Tysum
Tysum constructs cartridge dust collectors that serve industrial metal dust collector functions in various metal grinding factories. Our expertise covers 11 cartridge dust collector models with air volume and filter pieces ranging from 3200 – 15000m/h and 4 – 24 filters respectively. Cartridge dust collectors are fitted with pleated cartridges that serve as the main filtration unit. They work by constantly drawing large volumes of air. Dust-laden air from metal grinding operations is pulled into the dust collector via a fan or blower system. As air flows into the machine, dust particles are trapped on the filters’ surface while clean air is expelled via the outlet. The filters are cleaned after subsequent use by pulse-jet cleaning systems.
Cartridge dust collectors offer the following benefits over baghouse filtration systems:
- High filtration speed: The pleated filters in cartridge dust collectors create a large filtration area. Thus, they perform medium to high-volume operations in less time.
- Compact size: The compact size of cartridge dust collectors makes them suitable for medium and small-scale operations.
- High cleaning efficiency: Cartridge dust collectors are more efficient than baghouse dust collector systems. Their pleated filters create a maximum surface area for trapping fine metal dust particulates in the range of 0.3 – 0.5 microns.
Wet Dust Collectors
Source: HAF Equipment
Our dust removal solutions include wet dust collectors suitable for combustible metals such as aluminum and titanium, minimizing the explosion risks in metalworking factories. These devices closely contact dust-containing gas with water and upon collision separate the dust particles. Various metal dust collector systems including foam dust collectors utilize the wetting principle. In foam dust collectors, dusty gas enters through the lower inlet and flips up due to the speed of the machine. Inertia causes larger dust particles to fall into the sludge collector while the particles in the upward airflow collide with water and are removed through a sieve plate. The purified air is eliminated through an exhaust port.
The benefits of wet dust collectors are outlined below:
- Minimal Explosion Risk: Metallic elements that can pose explosion or deflagration in the work environment are captured, scrubbed, and expunged safely.
- High Efficiency: Our wet dust collectors are suitable for removing micron-sized particles including fumes and metal dust from grinding operations.
- Low Maintenance Cost: This manufacturing dust collector avoids the expenses associated with disposable filters in fabric filter systems. The absence of clogging issues also lowers its maintenance cost.
Cyclone Dust Collectors
Source: lndiaMart
Tysum is a household name for the best cyclone dust collector systems. Cyclone dust collector machines belong to the group of inertial separators that use centrifugal, gravitational, and inertial forces to isolate metallic dust particles from an air stream. This metal dust collection system comprises a cylindrical chamber through which polluted air enters and a central exhaust for purified gas. The operating speed of this machine generates a cyclonic force which causes trapped air to form a vortex within the chamber. Larger particulates are sorted by centrifugal forces and deposited into the hopper at the base of the chamber. Fine particles are elevated out of the chamber in the next filtration system. In the process, purified air is released back into the work environment.
Our cyclone dust filtration designs offer the following advantages:
- Efficient Dust Removal: Our cyclone filtration systems achieve precise capture and separation of metal dust particles at very high-efficiency rates.
- Environment-Friendly: Tysum cyclone dust collector designs pose minimal risk to the environment in terms of emitting harmful gases. This solution helps metalworking industries perform grinding, polishing, and after-work cleaning operations according to global regulatory standards.
- Enhanced Productivity: Efficient dust collection in metal grinding facilities improves the air quality for employees and minimizes the downtime associated with machine maintenance due to dust build-up. This upscales the business’ performance.
Portable Dust Collectors
Source: IndiaMART
Our designs at Tysum fit into the budget of small to medium-scale metalwork industries that require mobile units for efficient dust-cleaning operations. Portable dust collectors come in compact sizes that make their movement possible. Their working principles follow that of cartridge dust collectors due to the presence of pleated cartridge filters or other models. The unique features of this metal dust collector include the removable bin, wheels, and maintenance alerts for filter replacement and emptying of the dust bin when full.
Some of the advantages of portable dust collectors include:
- Versatility: It is suitable for the entrapment of metal, wood, and welding dust. We design our portable dust collectors to accommodate particles ranging from 0.3 microns to heavier metal loads.
- Easy Maintenance: Every component in portable and small-scale dust collectors, including filters, fans, blowers, etc. is designed for easy access and day-to-day maintenance. This minimizes the cost associated with maintenance compared to complicated designs or larger dust collector systems.
- Cost-effective: These metal dust collectors consume less power and are readily affordable.
How to Select the Best Dust Collection System for Metalwork Shops
An efficient dust collector is a must-have in any metal workshop. Here are some guidelines to follow to ensure you pick the best dust filtration system for your business:
- Dust Type: The first factor to consider before picking out a dust collector for your facility is the nature of the dust. Metal grinding facilities produce larger particles while woodworking facilities tend to produce finer dust particulates. Thus, metalworking facilities commonly adopt baghouses while woodworking shops use more cartridge dust collectors. Welding facilities commonly employ wet dust filtration systems to minimize explosion risks associated with combustible metal and fumes.
- Size of Work Shop: You should consider the space in your facility before installing a dust filtration system. This enhances the performance of any dust collector and goes a long way to help minimize costs. Smaller metalworking facilities opt for portable dust collectors. If you conduct large metal grinding operations, consider using an industrial metal dust collector that can be installed in your facility.
- Maintenance: Dust collector systems require regular maintenance for optimal functioning. So consider the ease and cost of maintenance before settling for one. Large dust filtration systems and fabric filter types require more rigorous maintenance than small solutions.
- Budget-Friendly: To maximize profit in your business, opt for a dust collector that fits into your budget conveniently, bearing in mind the cost of operation and maintenance of various dust cleaning systems. Also, recall that investing in a better-quality metal dust collector will save you more in the long run. Low-quality equipment causes businesses to incur more costs in maintaining and replacing worn-out parts.
Conclusion
In this article, we have discussed various types of metal dust collection systems and factors to consider when choosing a manufacturing dust collector for your metalwork shop. Are you looking for a reliable metal grinding dust collector supplier? Look no further. Tysum offers the best dust-cleaning solution for your business. Tysum boasts 24 years of experience supplying top-level dust cleaning systems to metalwork shops, and woodworking facilities including many furniture houses, and welding facilities. We partner with reputable brands such as Schneider for durable machine parts. Our services cover free consultation with technical experts, customization of dust filtration systems and accessories, and after-sale logistic support to our clients globally. What are you waiting for? Contact Tysum today to meet your business needs!
