Welding dust collectors play a crucial role in ensuring the safe health of employees. Welding contaminates the air with dust and fumes. The inhalation of these dangerous substances causes harm to employees. According to Health, Safety, and Environment, 40-50 welders are hospitalized yearly due to breathing in welding dust and fume. The dust and fumes are formed during the process of melting metals; when metals extend beyond the melting point. Therefore, installing the best welding dust collection system is the strategic way to filter dust and fumes. If you are interested in getting to know the top fume and dust extraction systems, let’s dive in!
Tysum Cartridge Dust Collectors for Welding Shops
Source: Tysum
With 24 years of industry expertise, Tysum cartridge dust collectors are an excellent fit for welding dust collection systems. It is valued for its ability to achieve up to 99% of HEPA’s filtration efficacy. As a result of this high filtration efficacy, these dust collectors capture airborne particles, including extremely fine and dry particulates. These fumes and dust extraction systems are made with modular designs, thus, they can be applied in different industries such as mining, pharmaceutical, metalworking, and food processing. Through great innovation, our cartridge filters are built for easy maintenance, and flawless operation.
How does our cartridge filter work? By using a fan to extract contaminated air, they are passed through filter cartridges. Air particles pass through an inlet and goes through the space made for filters. The air particles are extracted on the outer part of the filters. This part is called the dirty air plenum. Then, the air particles move through a drop-out zone and purified air is passed through the clean air plenum before going through a clean air outlet. Our cartridge dust collectors purify the air into clean air, making workspace comfortable.
Our commitment to excellence is portrayed in our values. These values are efficiency, workplace safety, and durability. The excellent components and state-of-the-art techniques incorporated into our designs prolong the lifespan of the industrial cartridge dust collector.
Tysum’s scope of air filtration solutions ensures adherence to NFPA and OSHA regulations. OSWHA requires that the allowed dust level is 15mg/m3 breathable faction at about 8 hours. Tysum complies with these rules. Our benefits are;
- Modular designs
- Easy maintenance and flawless operation
- Efficiency
- Work place safety
Portable Dust Extraction Unit
This dust filtration system is an efficient and economical welding dust collector for fume and dust extraction. After the generation of dust and fumes, the portable welding dust collector motor draws the airborne particles into the inlet through suction. Then, the air passes through the collector and enters the filter. After this, the filter extracts the air particles and separates them from the airstream. Then, clean air is produced through the outlets. Their benefits are;
- Enhanced air quality
- Improved productivity
- Lesser maintenance cost.
- Three-stage filtration, automatic cleaning, and a high airflow capacity that is up to 400CFM.
Dust and Fume Collector
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This welding dust collection system works by frequently absorbing large volumes of air to extract air particles formed during production processes. Then, the contaminated air goes through the collector by an inlet and enters the filters where the dust is confined in the filter media. The purified air is, then, returned back or passed out of the facility. Their benefits are;
- Prolonged life span and ease of installation
- High efficiency while maintaining low-pressure drops
- Customized designs
- tested to meet regulations (NFPA & ATEX)
HEPA Dust Extractor
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With experience in air filtration and efficiency, HEPA dust extractor is a world-class welding dust collection system. HEPA filters are made to capture up to 99.97% of airborne particles. This device filters air through a combination of three processes, namely, diffusion, Interception and impaction. Through these three methods, particles are trapped in the HEPA filter. As the contaminated air flows through the main filters, the primary filters extract the large airborne particles. Then, the filter is placed on the side of the purified air to keep purifying the workspace. Their benefits are;
- High efficiency in filtering air
- Ease of use and mobility
- Enhanced productivity and workflow
Portable Fume Collector
Source: Istockphotos
This welding fume collection system deals with production workshops that need frequent fume and dust extraction. The welding smoke collector is a compact air filter that captures welding fumes, soldering fumes, and other airborne substances. Portable welding fume extractor has a blower or fan that extracts air particles into a filter chamber, where air particles are filtered. Then, the clean air is released through an outlet. However, it is not fit for solvent fumes and explosive dust. Their benefits are;
- Three-stage filtration system
- Easy movement and positioning
- Reduces dust re-entrainment
How to Select the Best Dust Collection System for Welding Shop
The type of dust
To select the best dust collection system, it is important to consider the dust type. The texture, size, moisture level, and concentration would determine the kind of welding dust collection system able to capture fume and dust effectively. Also, the consideration of the combustibility and toxicity will ascertain the type of dust collector to be selected.
The type of dust collector
Welding dust collectors are of various types. These collectors have their pros and cons. Therefore, these pros and cons should be considered to know which suits best for your application.
Application
To choose the best collection system, there is a need to identify the distinct requirements for your application. Requirements like the type of dust, the amount of dust, and the required rate of airflow, must be considered to select the best dust collector and welding smoke collector for your application
Quality
One of the most important factors in choosing the best welding dust collector is quality. The fume and dust extraction system must be of high quality and industrial grade, with the ability to withstand the harsh environment it will be installed. For fume and smoke applications, heavily constructed steel dust collectors are an excellent choice. Tysum provides custom dust collectors with high quality.
Ease of maintenance
In the selection of the best welding fume and dust extraction system, there is a need to choose equipment that are easy to maintain, with the inclusion of filters for replacement or cleaning. Also, the maintenance conditions must fit into the resources and plan of your company.
Conclusion
This article describes the importance of welding fume and dust extraction system, the top welding dust collectors, and the factors to consider before selecting the best dust collector. The best welding dust collection system is needed to ensure a safe working environment, improved productivity, and employee retention in every welding workshop. Before this welding dust collector is chosen, factors such as the type of dust, the type of dust collector, application, quality, and ease of maintenance should be considered.
Tysum offers the best services, with the above factors included. Tysum produces custom-made solutions tailored to meet your specific needs. Try it out!
