Dust collector systems are a must-have in work environments where dust production is inevitable. Be it portable dust collectors or large baghouse dust collector systems, these machines help maintain the overall performance of the work facility, minimizing the hazards posed by dust to employees’ health and machine efficiency. To maintain top-level productivity at your flour mill or smelting house, there are signs to look out for to know when your dust collector has developed a fault and the appropriate maintenance procedure suited for the situation. Let’s discuss common problems that can arise and how to fix them.
Common Problem with Dust Collector Systems
Here are some of the common problems with dust collector systems:
Clogged Filters
Dust collector systems are fitted with filter systems that trap dust from dirty environments. Continuous exposure of the filters to dust without cleaning makes them caked with dust, inefficient in filtration operations, and may eventually cause the filters to wear out. Clogged filters pose a risk of sudden fire outbreaks and air pollution to employees. In such cases, dust trapped by the dust collector machine is usually released back into the atmosphere without proper filtration. Layers of debris on the filters also prevent air from passing through, hence the release of contaminants. Generally, such dust leak from any part of the equipment is an indicator for dust collector troubleshooting.
To avoid this challenge, set up a weekly maintenance routine for your dust collector machine. With such a system in place, you bypass the risk of your filters getting clogged or worn out from excess layers of debris. On scheduled cleaning days, the filters should be removed, if removable, and cleaned with appropriate materials. Worn-out filters should be changed outright.
Noisy Equipment
When your dust collector gets unnecessarily noisy during operations, it is a good time to check the dust collector troubleshooting guide for possible causes of the squeaky sound. Otherwise, you risk incurring a hazard or increased maintenance costs in the near future.
Typically, noisy equipment shows that your machine needs lubrication or that loosened metallic parts need tightening. Thus, ensure that the parts of the dust collector exposed to continuous friction are oiled regularly. Loosened fittings should also be checked for and tightened on maintenance days. This helps to save costs in the long run. And the best way to spot this problem is by being observant – stay on the lookout for the slightest change in the dust collector’s operation.
Dust Buildup within the Dust Collector
The appropriate places for dust to settle within the dust collector are just two: the filters and the hopper or receptacle, for disposal. However, it is typical for dust to build up in other sections of your machine – on internal ledges, in the ductwork, or vents – and cause combustion hazards within the dust collector. The heat generated from friction of metal parts makes certain types of dust particles like coal particles, ignitable. Thus, dust buildup increases the risk of deflagration.
To tackle dust buildup issues, clean the exterior of your dust collector any time it is used. This lowers the chance of dust getting into some internal parts, and interfering with the mechanics of the dust collector. Routine maintenance should also involve cleaning ductwork and vents. More importantly, dust from the hopper should be disposed of regularly to prevent reentry into other parts.
Inefficient Vents and Ductwork Systems
Inefficient vents and ductwork systems pose two major challenges to every work facility due to their poor design: dust leaks and fire hazards. Typical vents in dust collector machines should have extra protection against fire hazards that may arise from ignitable dust particles. Tysum dust collectors have their vents installed in such a way as to minimize the risk of deflagration in case of dust buildup within the vents. Save yourself the hassle of dust collector troubleshooting, and contact Tysum for the best dust collectors with efficient vents and ductwork.
Ductwork with valves and dampers can help contain fire outbreaks within the machinery. However, poor maintenance can impair their efficiency and also cause blowback, in cases of dust buildup.
Again, to avoid ever consulting your dust collector troubleshooting guide, ensure your routine maintenance covers all parts, including the vents and ductwork systems.
Partner with Tysum – China’s Best Dust Collector Manufacturer
Tysum – China’s renowned dust collector dealer, with her 23 years of experience, has efficiently served over 500 clients across 30 countries with high-performance dust collection solutions that comply with international standards and environmental regulations. We have five robust factories across China – in Guangdong, Sichuan, Jiangsu, Jiangxi, and Hunan – to meet the ever-growing demand for efficient dust filtration systems. All five factories are fitted with state-of-the-art equipment and accommodate over 200 workers conveniently, with no risk posed to the workers. Our facilities have been certified locally and internationally. Some of our certifications include ISO9001, TUV, BSCI, and RoHS, amongst others.
Tysum creates OEM dust collectors and dust filtration systems that suit various industries – from smelting and mining facilities to food processing and pharmaceutical houses. Apart from our customization services, we offer free after-sales technical support to ensure the efficiency of our products, long after purchase. Our fantastic logistics team makes delivery of any product, regardless of bulk and location, hassle-free. To help our clients make well-informed decisions on solutions suited to their needs, we provide free consultation with industry experts and technicians, both onsite and via chat.
Conclusion
Several issues may arise as you use your dust collectors; this article just addresses a few of them. It is best to keep a dust collector troubleshooting guide handy and contact experts in the field to address machine malfunctions beyond the guide. This helps to save costs in the long run. Tysum has the best after-sales support service you might need for your dust collectors and dust collector filters if they ever develop a fault. Contact Tysum today for the dust collector that suits your workspace and to enjoy premium after-sales assistance, anywhere in the world.
