Dust particles are inevitable components in manufacturing, construction, and industrial environments. They affect the quality of finished products, manufacturing equipment, and workers’ health. Adopting proper dust control methods for workshop dust collection is expedient to effectively control this. This practice is crucial in keeping the workshop safe, healthy, and effective.
This article explores the dangers of dust in manufacturing and provides potent ways of controlling dust, and dust collection systems for manufacturers to enjoy safe and healthy work environments. Let’s dive in!
Hazards of Dust in Manufacturing
Exposure to dust without the use of proper dust control methods while manufacturing poses various kinds of hazards. These hazards affect the health, the work environments, and sometimes the final products. Let’s take a look at some of the dangers of dust in the manufacturing process:
Health Disorders
Dust particles can creep into the lungs or other body organs resulting in health conditions like asthma, bronchitis, or Chronic Obstructive Pulmonary Disease (COPD). Consistent or prolonged exposure to dust can also lead to other health problems like:
- Cancer: may result from regular exposure to carcinogenic dust, which includes dust containing metals, wood, and chemicals.
- Infections: small dust particles can easily penetrate into the eyes, ears, or skin, which can lead to infections and discomfort.
- Allergies: dust also sparks allergic reactions like sneezing, coughing, runny nose, etc.
Irregularity in the Final Product
The presence of dust in the final product can affect the function of the product leading to surface irregularities, low product standards, and inability to meet regulatory standards, ultimately affecting customer satisfaction.
Environmental Pollution
Dust deposition increases the concentration of particulate matter and hampers the environment in the following ways:
- Air Pollution: Dust particles reduce the air quality and harms health when inhaled. High dust concentrations in air also cause smog, which impairs visibility and may lead to road accidents.
- Soil Pollution: Some toxic elements usually accompany dust from industrial activities. These toxic elements can affect the composition and fertility of the soil thus affecting plant growth.
- Water Pollution: Dust particles containing chemicals settle on water bodies reducing the quality of the water making it hazardous for consumption.
Effective Dust Control Methods for Manufacturing
Employing dust control methods in manufacturing is essential for achieving a safe environment, and effective equipment with top-notch finished products. Dust particles can emanate from various manufacturing processes such as cutting, welding, and handling of materials. To adequately control this, let’s explore the following mechanisms used in controlling dust at different steps in manufacturing processes:
Vacuum Systems
Vacuum Systems can be used to evacuate dust spills to control their spread into the air. However, they cannot be used for large volumes of dust particles.
Dust Suppression Systems
These systems function as dust control methods in controlling airborne particles by capturing them or ensuring they do not become airborne. They are used in various manufacturing industries and they are of various types:
Water Systems
Water systems as a tool for workshop dust collection can be water trucks, sprinklers, foam dust suppressors, etc. Water can adhere to dust particles to hinder its spread. Sprinklers distribute water over an area to prevent the accumulation of dust, and foams can be used to capture fine dust from the finished areas.
Air Filter Systems
They are commonly used in controlling dust for confined areas to eliminate or reduce dust from the air. Air curtains can also be used to redirect the flow of dust into the environment.
Fog Cannon Suppression Systems
Fog Cannon can be used to suppress high amounts of airborne dust particles. The fog Cannon is targeted to the dust area where it subdues the flow of dust before it gets scattered into the air or the surroundings.
Dust Collector Systems
Dust collectors are very efficient dust control methods in the industrial environment, one major reason being that they are suitable for industrial environments where a large volume of dust is generated. There are different kinds of dust collectors used in workshop dust collection depending on the type of products being manufactured and the working environments. They include:
Cartridge Dust Collectors
Tysum cartridge dust collectors function by using a filtration system to remove all forms of dust particles and contaminants directly from the work environment. The filtration system is designed to achieve up to 0.3 microns efficiency, with the dust collected in a bin under the filter where it can be removed for disposal.
The cartridge dust collector can be used in various industries like woodworking, metalworking, welding, etc. and they are built to promote smooth and easy operations. This system is highly efficient and long-lasting.
Baghouse Dust Collectors
Tysum baghouse dust collectors are built with high-quality materials giving them durability and leak resistance properties. The filter system allows the contaminated air to flow through it appropriately while the system performs its function. Our baghouse dust collector offers high efficiency for dust removal and it can be fine-tuned depending on the flow and size of the dust particles. It is easy to maintain and it is suitable in environments where minimal noise is crucial for operations.
Cyclone Dust Collectors
This system of controlling dust uses centrifugal force to separate dust particles from contaminated air. Their filters do not demand consistent cleaning or maintenance and they are less expensive compared to some other kinds of dust collector systems.
The dust enters the cone-shaped or cylindrical chamber where it undergoes a rapid force that causes the separation of large particles from the clean air. The large particles then move toward the hopper/bin at the other end of the cyclone, while the clean air moves to the exit port, where it is released to the work environment. The cyclone’s efficiency rate is as high as 99%, and it offers less clogging while separating the particles.
Downdraft Tables
The downdraft table used in workshop dust collection, as its name implies is designed to use its table top to trap dust and other debris from the working table surface into the filtration system. When filtered, the dust moves into the removable bin below the table.
The table allows the user to directly work on it as it captures the dust without having to use another system to capture dust particles. Its durable nature makes it ideal for even high-demanding tasks.
Electrostatic Precipitation (ESP)
Unlike other kinds of dust control methods, the ESP does not require a filter for its operations. This system uses electrostatic force to separate dust particles from air. The dust particles are ionized and charged immediately after they enter the system. Afterwards, the dust is removed from the plates by vibration or washing into the bin for proper disposal. This system can handle large capacities of dust and air, making them suitable for power plants and high-demanding industries.
Select a dust collection system for your workplace
Cyclone dust control methods are made to efficiently catch dust or waste which are formed during production processes. In controlling dust, the cyclone dust collection system combines the gravitational force, the centrifugal force, and inertial force to filter dust in the air. The cyclone’s size is very important in ensuring efficient dust collection. They range from small sizes to large sizes, to multi-cyclone outdoor sizes. The smaller the cyclone, the higher the efficiency.
Baghouse workshop dust collection system employs the use of fabric filter bags organised in rows. They are made to capture particulates during process operations. This is done through an induced draft system known as the dusty gas stream. During filtration, gas stream passes through the filters while the particulates stay on the filter media.
Cartridge dust collector makes use of pleated cartridges or cylindrical bags to filter dust in the air. The air filled with dust is captured in the hopper.
How to choose a dust collection system
It is important to note the following when selecting a dust collector system for your facility:
Application
The application of a workshop dust collection system should be considered before selecting a dust collector machine. It allows for the optimal functioning of the device.
Installation requirements
All dust control methods have their installation requirements. This should be considered before buying.
Dust size
This is also an important factor to consider in dust control methods. The dust size should be checked to enable the selection of filtration solutions fit for its size.
Location
This is the consideration of whether the filtration system will be indoors or outdoors.
About Us
When considering the safe health of workers, Tysum is the best option. We globally produce workshop dust collection solutions known for upscale productivity, effective air filtration, and productivity retention. With over 23 years of technical proficiency, Tysum is committed to quality environmental standards and adherence to environmental regulations. Our team of experts produce dust collectors that enhance productivity, ensure safe workplaces and profit retention.
Tysum is devoted to solving difficulties of any application. In lieu of this, Tysum supplies 30 countries and 500 countries with great testimonials. Due to our constant connection with other countries, Tysum’s team of experts constantly improve our technology of dust control methods to fit into the contemporary. You can trust Tysum for durability, quality, reliability, and highly effective solutions. We are the best choice for you because we can specially design to your filtration needs. This is obvious in the noted result of helping over 40 applications.
Tysum is committed to reducing airborne dust, maintain the clean environment of the facilities by controlling dust, and enhance the quality and productivity of workplaces.
Conclusion
Effective dust control methods are needed to curb the hazards of dust in manufacturing. For this to be effectively done, the workshop dust collection system must be chosen according to the right factors. Tysum is the leading company that produces workshop dust collection systems in China. For quality services, contact us today!
