Dust collection is a vital factor in the success of any business in most industries. However, most dust filtration systems can be bulky, which can be a challenge for workshops with minimal available space.
Here comes portable dust collectors – a compact, industry-wide solution to dust collection concerns. This article will discuss how these air filtration machines work, along with some tips to consider when buying one for your factory.
How Does a Portable Dust Collector Work
Portable dust collectors work similarly to their standard counterparts, where it turns dust-filled air into cleaner, dust-free air. It uses an arm extension to draw the air containing dust particles into the dust collector from the source, which then traps the particles as the air passes through the filter media. The dust-free air is then released back into the workshop, while the particles are then disposed of or recycled.
What makes a portable industrial dust collector stand out is its maneuverability and versatility. Due to their large size, standard dust collectors typically consume a significant space in a factory, which isn’t ideal for smaller workspaces. But with the compact design of portable dust collectors, they require minimal space, which is perfect for small-scale facilities. Plus, most designs can be moved from one location to another, allowing users to maximize their investment.
Aside from portability, other benefits of a portable dust collector include:
- Prevention of dust buildup that can clog the machines or enter the worker’s body
- Allows for targeted dust removal not available in larger dust collectors
- Filter not just dust, but also debris and toxins, depending on the dust collector’s capabilities
- Encourage a healthier and productive workplace for the employees
- Let’s facilities comply with OSHA and EPA regulations
- Prevents cross-contamination that can lead to product recalls
When to Select a Portable Dust Collector for Your Factory
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Most experts agree that the best time to secure the best dust collector will be before the factory operates. However, if the facility is already functioning, it’s ideal to get a portable industrial dust collection system as soon as possible. The sooner you can manage the harmful dust particles in the air, the better you can maintain optimal facility conditions.
So, what do you need to consider when shopping for a portable industrial dust collector? We’ve listed four key indicators to help make your procurement process smooth and seamless.
Dust Types Matter
First, take time to understand what type of dust the workshops are generating, as this will play a big role in the kind of portable dust collector you’ll need. As different kinds of dust have specific properties and qualities, the dust collector must be capable of handling the particles with great efficiency.
Some factors to note when it comes to the dust particles include:
- Size
- Composition
- Weight
- Combustibility
- Toxicity
- Moisture level
Measure Your Factory Size and Layout
Size matters in a lot of things, especially in dust collection. The type and capability of the portable dust collection system you’ll purchase will depend highly on how big the workshop is.
One good thing about portable industrial dust collectors is that it doesn’t require much space to set up and operate, making them ideal for smaller workshops. It can even be moved around across the workshop, saving you on space and the number of machines to purchase.
However, you’ll also need to consider the layout of the facility where the portable dust filter system will be used. Workshops with multiple machines or horizontal spaces tend to generate more dust particles, so stronger dust collectors might be needed.
Consider Your Budget & Maintenance Capability
While shopping for a portable dust collector, always keep in mind your available budget. Remember that you’re not just buying for the actual dust collector; you’ll also need to get filter media, hoses, and other additional parts.
Moreover, if the facility has specific dust collection needs, then some customization may be required to optimize the machine. For instance, woodworking workshops will need more durable filter media to contain the abrasive sawdust. In other cases, a dust collector would need a stronger air filtration capacity to draw in more dust particles in the air.
These modifications may increase the price of the machine, which can impact your purchasing capability. Thankfully, manufacturers like Tysum can offer budget-friendly options to stay within your budget.
Then there’s maintaining the dust collector to add to the equation. Dust collectors will need routine maintenance to continue optimal performance, and this may require owners to request professional technicians to clean, inspect, and keep the machine in perfect shape. And in the unfortunate event that the dust collector breaks down, repairs or parts replacement may be needed to get the unit back in action.
Calculate CFM for Dust Collection
Another important point for consideration is that the dust collector dimensions should match the facility’s size. Why is this vital, you ask? It’s because this will determine the dust collection capabilities of your machine. Too low, and it can’t capture all the dust in the air, while a portable dust collector that’s too strong may be too much for the facility.
To make the most of your portable dust collector, the dust collector size should be equal to the cubic feet per minute, or CFM. Ideally, the horizontal air movement for non-hazardous dust should be at least 80 feet per minute. For facilities that produce hazardous dust, you’ll require a horizontal air movement of at least 100 feet per minute.
Now, how do we compute the CFM needed for your facility? Here’s an easy-to-follow calculation method:
- First, get the area of the workshop, which is equal to the space’s length and width (L x W).
- Next, multiply the area by the required air speed.
- The result will be the minimum CFM you’ll need to collect all the dust in a specific workshop.
Let’s simplify this example for a 20×20 ft workshop that produces non-hazardous dust.
- Area = 20 ft x 20 ft =400 sq. ft.
- Required air speed = 80 ft. per minute
- Dust collector size = 400 sq. ft. x 80 sq. ft. = 32,000 CFM
Tysum – Your Portable Dust Collector Manufacturer
Looking for the best portable dust collector on the market within your budget? Tysum’s range of portable dust filter system selections will meet your demands with excellent results.
Backed by two decades of experience in air filtration manufacturing, rely on our robust production capabilities to cater to your requirements for a portable industrial dust collector system. Our machines can clean fine dust particles with an efficiency of 99%, so they can be used in any industry, from metalworking to pharmaceutical and food processing.
The combination of our design team’s innovative design and the engineering team’s keen eye for detail ensures top performance of each portable dust filter system, requiring minimal maintenance. We can also customize the portable dust collectors based on your industry needs with ease, suiting their functionality to your preferences. They also undergo a series of tests, including component testing, airflow testing, and noise level testing, making sure they meet global regulatory standards.
Additionally, each portable dust collector comes with comprehensive warranty coverage to give you more peace of mind. Moreover, our responsive support team is always ready to handle customer concerns, while repair assistance and parts replacement are within reach to minimize equipment downtime.
Make Small-Scale Workshops Cleaner with Portable Dust Collectors
Portable dust collectors allow small-scale workshops to maintain clean air requirements in their facilities without consuming much space. Functioning similarly to their larger counterparts, their portability allows them to draw dust-laden air even in tighter spaces with ease.
To get the right portable dust collector, make sure to check the dust type the workshop is generating, calculate the CFM, and review the facility layout. Also, don’t forget to consider your budget to smooth your purchasing experience.
Ready to purchase the best portable dust collectors on the market? Contact a Tysum specialist today for a free consultation and see how we can meet your air filtration needs.
